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SERVICE&PRODUCTS


Net Conveyor Dryer

This is an example of procuring all mechanical and electrical equipment for the dryer (heat medium) designed in Japan and made in China.
For domestic use in China

2012/03 Supply to Kunshan, China


Resin Finishing Renji

Resin processing machine (steam) designed in Japan and made in China
This is an example of procuring all the electrical components of the machine from China.
For domestic use in China

2012/03 Supply to Kunshan, China


Control Panel

Shanghai affiliated factory OEM production
The main parts, PLC, inverter, and instruments are made in Japan, and the sheet metal and minor parts are made in China.
Our original electrical design and PLC program
Control panel production can be handled in either Japan or China.
However, if the parts to be mounted affect import/export,
Manufacturing factories may be limited


Electoric Infrared Dryer

Japanese design
Mounting frames, exhaust related parts and drive motors are manufactured in China.
Electric heaters, calorie regulators, and main parts of the control panel are made in Japan.
This is an example of manufacturing parts that do not affect performance (particularly frame-related parts) in China,
importing them to Japan, and combining them with main parts.

2013/11 Supply to Kunshan, China
2018/02 Supply to Nantong, China
2018/09 Supply to Nantong, China
2019/09 Supply in Japan
2021/10 Supply in Japan


Gas Infrared Dryer

Designed in Japan All major parts are made in Japan
Ceramic gas infrared burner (replaceable for each block)
Mounting frame, exhaust system and drive motor can be manufactured in China.

Adoption of original gas premixing unit and forced cooling system during fire extinguishing
Burner combustion control by controlling the amount of combustion air and remote adjustment of the distance
between the combustion surfaces Stable combustion by pressure control of the combustion blower
(Filter clogging notification function)

Quick cool-down is realized by evacuation device (air cylinder type) and forced cooling when extinguishing a fire.


Roller driven heat treatment equipment

Machine parts production at Chinese OEM factory Assembled in Japan
Control panel production and electrical components are made in Japan
Equipped with a gas pilot burner, the temperature inside the machine is kept constant by hot air circulation.
It has four independent combustion control circuits in the front, back, left and right,
Temperature distribution is controlled by sensors in various parts of the machine.
You can see the inside while driving through the large heat-resistant glass,
contribute to the operation
All drive units are connected via an integrated line operation system.
Settings can be made on the maintenance screen to ensure reproducibility
It is also effective for setting various conditions.
Equipped with a data logging system, setting conditions and each time
The current value is recorded, and production management and diagnosis of each part are
It is possible to grasp in chronological order
★ The data logging system must be equipped with the necessary sensors and adjustment equipment according to the content you want to record.
At our company, we are actively consulting not only for new equipment but also for introduction to existing equipment.

2020/05 Supply in Japan


Hydraulic Equalizing Pressure Control Padder

Designed in Japan All major parts are made in Japan
The parts that make up the frame and skeleton can also be manufactured overseas.
Our original equipment is used for the hydraulic control unit,
and it is possible to set the opening and closing of the roller and the actual pressurization with independent control operations.

An automatic cleaning device can be added as an option,
Washing pump water volume, valve opening time, air blow time,
You can also set screen settings such as the intermittent time of the variable cleaning nozzle.

Equipped with a data logging system to record setting conditions and current values each time,
it is possible to grasp production management and diagnosis of each part in chronological order.

2021/08 Supply in Japan
2021/12 Supply in Japan


Cylinder Dryer

Partner factory in China OEM production
In the manufacturing process of the cylinder,
it is manufactured at a local pressure vessel certified factory with a maximum steam pressure of 0.4Mpa, but our purpose specifications are imported as a normal steam pressure of 0.19Mpa (Teflon coating is separately coating)
It is possible to manufacture from 2000mm in total length, Φ570 or Φ800.
We manufacture according to the application, such as the number of cylinders, support frame,
drive layout, etc., and also support interlocking with existing equipment and other dryers.

2020/06 Supply in Japan
2021/08 Supply in Japan
2021/12 Supply in Japan


Caustic soda Preparation device

It measures the differential pressure in the liquid and detects the concentration of caustic soda as specific gravity.
The caustic soda amount g/L in a unit liquid can be quickly derived by programming map control including our own liquid temperature correction while making use of the detection speed of specific gravity measurement.
After grasping each amount of the aqueous solution, we have configured a system that mixes while reusing the actual residual liquid and recovered liquid without waste.
It is configured as a mixing device, and is equipped with many automatic valves, flow meters, and pumps for mixing, collecting, and sending liquids to spare tanks. Very little work is required.

2005/11 Supply to Nantong, China
2021/02 Supply to Nantong, China


Image Processing Inspection

Imaging with 8K camera and inspection algorithm adopted
Actual operation is realized by image processing controller and PLC communication.
It detects markers attached to specimens, automatically starts/stops inspection, has multiple inspection flows, has a function to select condition settings according to product type, and a function to detect edge seams. The photo is a system that saves the inspection result data of the high-speed type (intermediate inspection type) added to the production line to the FTP server while logging NG images and other numerical data.

★In addition, it is also possible to make a database of files saved on the FTP server and create a system that is useful for comparison judgment and quality control at the production site.

2018/12 Supply in Japan
2019/02 Supply in Japan
2019/08 Supply in Japan
2020/06 Supply in Japan


Gas Pilot Burner

Realization of temperature control by variable combustion by adopting a DC motor type combustion blower The equipment necessary for safe combustion is unitized and configured to input/output signals for control/management.
Rod type / UV type can be selected for the flame detector
Temperature management and control can be linked with menu operation and data logging system via PLC.
In particular, it is a unit that can shorten the construction period and reduce the cost burden when replacing aging combustion equipment or switching to gas combustion as a heat source.
2015/10-2016/09 Nantong, China Plant gasification work, supply for renewal of existing burners in Japan and overseas


Synchronous Control Unit

As an alternative to the conventional AC synchro oscillator, the absolute system RE is built in through our original gear box, and it is possible to receive the axial load in a wide range when mounting.
By detecting the angular position as a digital value, it is possible to set the initial position and limit detection freely with the parameters of this machine.
In actual operation, the line operation system including adjustment of control sensitivity and dead band
Each position monitor is also displayed on the screen
A PLC is always required for the signal input destination, but the subsequent control output can be adapted according to the application, such as matching with the conventional analog control panel or developing control signals to the inverter via a communication link. doing

2020/06 Supply in Japan
2021/08 Supply in Japan
2022/03 Supply in Japan


Edge Control Unit

Adopting the absolute RE method, new from the conventional analog method,
the degree of freedom in setting the dead zone and sensitivity has increased,
the center initialization can be easily adjusted, and even more new, speed sensitive control of edge travel is also possible.

2018/12 Supply to Philippines
2022/08 Supply in Japan


Data Logging System

★Data online monitoring system
This is an example of a system that logs changes in the operation status, operating status, temperature, and other production conditions of production equipment at regular intervals.
The system configuration is suitable for monitoring the operation status.

★Database Management Judgment System
In particular, logs are saved based on the inspection start/stop and NG triggers,to create a database
Based on the database, it is used for selection, judgment, and quality control
And It is possible to create a dedicated system such as building an original inspection judgment system program and sharing data with the final inspection line.

2014/05 Supply to Philippines
2015/10 ~ 2018/09 Supply to Nantong, China
2019/03 Supply in Japan


Production Line Operation System

It is a system configuration that comprehensively sets the control of drive motors (including interlocking devices) on the production line.
Transmitters, sensors, and instruments that detect speed displacement, tension displacement, ratio control, etc. between drive motors.
It is possible to construct the flow of the velocity signal on the screen by capturing the changes in the volume and volume.

For the signal flow, parallel or cascade can be selected for each drive motor, and the reference signal can be assigned to each section.
Analog control or CC-Link control can be selected for inverter drive control. Yes, all parameterized settings can be entered on the screen

It is installed as standard in our new production equipment
In addition, digital interlocking with ratio control of servo motor specifications is also provided
You can choose the application place together with analog ratio control

2017/05 Supply in Japan
2020/05 Supply in Japan
2021/09 Supply in Japan
2022/01 Supply in Japan


Capacity Control System

An example of updating conventional retention control with additional functions

Optimal speed control is constructed based on the signal from the sensor, and the amount of withdrawal to keep the amount of retention constant.
Settings and adjustments can be entered as parameters from the screen.

2017/11 Supply to Nantong, China


4ws Cart

A trolley for moving materials and products at production sites
Equipped with casters with puncture-resistant tires, and has a load capacity of approximately 1.0t
With our original knuckle arm and connection mechanism, it has been converted to 4WS, making it suitable for connecting and transporting multiple trolleys.
4WS ⇔ 2WS switchable simply by replacing the pin (2WS independent trolley is used when the towing vehicle moves backward)

2016/09 Supply to China


Overseas Manufacturing

Manufactured at our OEM affiliated factory (Yangzhou, China)
After manufacturing the skeleton, can manufacturing, casting, etc., importing to Japan, assembling in Japan (main parts made in Japan, etc.), and completing the installation of electrical components
The control panel can also be manufactured at our OEM partner factory (Shanghai, China)
The main electrical parts are made in Japan, designed and built by us
Combined with the control system and shipped in Japan

Remote production with online sharing using 3D CAD data
We are verifying the finish of the finished product by sharing 3D data, instead of inspecting and confirming the product by conventional technicians coming and going.
2021/6~

2013/03 ~OEM
2021/06 Start of remote production
2022/04 Start of license production for China


License Production

南通瀚杰?易有限公司(Nantong HANJIE Trading Co.Ltd.
nantonghanjie@126.com
0086-138-6294-5088

We manufacture some models under license for the domestic market in China.
In the past, we had expanded our business to include OEM and partial manufacturing as our supplier, but since the 2020 corona crisis,the necessary travel operations have been reduced.
In the midst of this, we have started a business format in which all production and sales are entrusted to partner companies
All specifications are made up of parts that can be procured in China
Only designs that are suitable for the local area
The local affiliated company will be responsible for everything from production to completion of trial operation and will sell the equipment
This machine is not handled as a reverse import to Japan.

2022/07 Supply to China


Repair Parts

Sliding plate for drive chain

Brush wheel

Carbon & Steam seal

Stainless steel/Titanium
Conveyor parts


Ratio Setting Unit

Mitsubishi and other general-purpose ratio setters have been discontinued
Replaced with PLC motion controllers

This system replaces the setting device with a PLC program as a countermeasure against the discontinuation of the production of the ratio setting device required for ratio control (ratio operation) of the existing equipment, and is configured in consideration of matching with the upper and lower devices of the existing equipment.
Simple inspections and ratio change tests are possible with a touch panel
It does not use a communication link type motion controller and supports existing and stock servo motors as a conventional terminal connection method

2012/12 Supply to Philippines
2014/09 Supply in Japan
2019/03 Supply in Japan
2022/03 Supply in Japan


2axis Feedback Synchronous Unit

A unit that performs 2-axis analog synchronous control of a large motor with a general-purpose inverter
Production of a substitute product due to the discontinuation of a specialized manufacturer
Equipped with an original gear box and encoder, low-cost synchronous operation with the minimum necessary It is a substitute for a dedicated device that realizes
Reproduces 2-axis synchronous control with a general-purpose PLC program, and our substitute also has a ratio setting unit function for servos, and is equipped with 3 channels each of digital and analog.
Based on 2-axis synchronous control, output of 3-axis pulse ratio control and analog 3-axis control

2014/05 Supply in Japan
2014/07 Supply in Japan
2014/12 Supply in Japan
2015/12 Supply in Japan
2016/01 Supply in Japan
2016/11 Supply in Japan
2017/02 Supply in Japan
2017/07 Supply to Philippines
2017/12 Supply to USA


Gearbox repair and modification

Inspection and Repair
Production of shafts, pinions, helical gears, etc., renewal of aging gear box internal parts (regular parts)
Measures against oil leakage
Strengthen manufacturer’s standard specifications Oil seals and original parts (filled with grease → lubricated with oil)

Partial reinforcement repair
Replacement of upper and lower shaft end bearings (normal ball bearings → reinforced bearing reinforcement parts)
High load, heat countermeasures
Modification to forced oil lubrication system, adopting a circulation pump system and forced lubrication to the upper shaft end bearings

2014/06 ~ 2016/02 Supply


Repair Hydraulic Roller

We offer repair and maintenance services for existing machines.
We also carry out hydraulic checks and operation checks using our own hydraulic and pneumatic control valves.

2013/03 ~ Domestic and overseas supply


Unit and motor update

Renewal of equipment made by overseas manufacturers Reuse existing specifications, inverter system, manufacture mechanical movement parts
Other changes to servo system, etc. are also possible.

2016/03 Supply to Nantong, China


Heat source conversion

Switching the heat source from an oil boiler (heat medium) method to a natural GAS (direct flame burner)
By adopting a unit-type pilot burner, conversion work can be done in a short period of time

Each unit burner It is equipped with a comprehensive safe combustion system that controls the exhaust, intake air, temperature, interlocking, etc.
It has the same functions as the new GAS equipment

It also controls the operating speed and temperature. It is also equipped with a data logging function including

2015/10~2016/09 Supply of conversion to GAS for a Japanese company in China